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Mobility

Military, Police & Armored Vehicles

The Navy proved elastomeric armor in combat. Today armored vehicle builders, police departments and fleets use spray-applied polyurea for lightweight protection that also stands up to daily abuse.

Applicator spraying polyurea on an armored vehicle

The threat

IEDs and blast fragments threaten crews in light vehicles. Steel add-on armor works but costs weight, fuel and payload.

How polyurea helps

After the USS Cole attack, Naval Surface Warfare Center Carderock developed an explosion-resistant elastomeric coating that led to U.S. Patent 7,300,893, "Armor Including a Strain Rate Hardening Elastomer"6. After testing at Aberdeen Proving Ground it was deployed as spray-on up-armor for Marine Corps vehicles in Iraq, and it was lighter than equivalent steel add-on armor, saving 2,000 pounds per vehicle6. The program became known as "Dragon Shield"7.

Where it goes

  • Interior spall liners
  • Floor pans and blast mats
  • Armored SUVs and cash-in-transit trucks
  • Police tactical vehicles
  • Patrol boats and trailers

Details that matter

  • Placement matters on steel. ONR-funded research found polyurea on the back face improved performance, while a layer on the blast face amplified the initial shock8.
  • Vehicle armor is an engineered system. Follow the armor designer's layup and weight budget.
  • ArmorThane also sprays blast material over polypropylene and polystyrene foam to make lightweight, portable mats for floorboards and barricades16.

Who buys the work

Armored vehicle upfitters, OEMs, police and sheriff departments, government fleets and security companies.

These are the customers an ArmorThane blast mitigation applicator sells to. See the business path.

Blast protection is an engineered system. Coatings complement standoff, glazing and structural design, and the engineer of record sets the design.

Mobility projects

Protect it, or build a business protecting it.

Owners and engineers: tell us about the structure and we will connect you with technical data and a certified applicator. Applicators: tell us your market and we will show you how to add blast work.

  • No franchise fee and no royalty15
  • Training at your location, ending in certification15
  • 24/7 technical support line15
  • Third-party equipment financing available15
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Sources

  1. NAVSEA. "NSWC Carderock Division Scientist Receives Bowen Award" (U.S. Patent 7,300,893, Armor Including a Strain Rate Hardening Elastomer), 2015. View source
  2. Roland, C.M. "Soft Coatings for Armor Enhancement." DSIAC Journal, Winter 2018. View source
  3. Nemat-Nasser, S. (UC San Diego). ONR Grant N00014-06-1-0340 final report on polyurea-coated steel plates, 2010. DTIC ADA528214. View source
  4. ArmorThane USA. "Opportunities: Becoming an Applicator" (published package pricing, training and dealer terms). View source
  5. ArmorThane USA. "Blast Protection Coatings." View source